Breaking the Traditional Barriers to Vibration Monitoring
PILOT AI ANALYSIS
AI Analysis & Diagnostic Software
Instantly Understand Equipment Health
The High Cost of Unplanned Downtime
Unexpected equipment failure often comes with a staggering cost—up to $260K per hour in lost production and scrapped output.
Prognosis's proprietary PILOT AI diagnostic software brings a "proactive prediction and prevention" transformation to industrial operations.
Using precision vibration data as the key indicator, we break the vicious cycle of unplanned downtime—catching anomalies before failure occurs and comprehensively safeguarding your equipment.
80% of unplanned equipment failures
Lead to sudden production interruptions, spiraling scrap costs, and workplace safety risks
Factories average 324 hours of downtime per year
Unplanned downtime isn't just a production line grinding to a halt—it triggers a cascading chain of downstream disruptions
PILOT Core Features
1
Intuitive Equipment Health Index
The software automatically processes massive volumes of spectral data and outputs a clear "health index score" between 0 and 1. No deep ISO vibration analysis background required—management can grasp equipment health at a glance.
2
Fully Automated Raw Waveform Analysis
Beyond common time-domain metrics (RMS, Kurtosis, Vrms), the system dives deeper into raw frequency-domain waveforms. When minor anomalies emerge, it captures full-spectrum changes instantly, eliminating the risk of missed detections.
3
RUL Trend Prediction
Built-in algorithms track the degradation curve of equipment health, simulating and forecasting future equipment lifespan. This helps facility teams shift from "reactive emergency repair" to "proactive planning," avoiding the costly price of unplanned downtime.
21 Precision Auto-Identified Fault Categories
Electrical/Motor System Faults
Uneven motor air gap, broken rotor bars, phase-related faults
Gear & Bearing Faults
Gear eccentricity, gear misalignment, broken/worn gear teeth, bearing inner race damage, bearing outer race damage, rolling element bearing defects
Structural & Installation Stress
Dynamic rotor imbalance, shaft bending/deformation, loose mechanical foundation, coupling misalignment
Fluid Dynamics & Belts
Oil whirl, oil whip, blade/impeller fluid anomalies, drive belt wear, pulley eccentricity, belt tension abnormalities
prognosis analysis
Intuitive System Monitoring Dashboard
PILOT AI diagnostic software is purpose-built for on-site maintenance staff and facility management.
What you see is direct, decisive, quantified data:
Real-time diagnostic results: Specific root causes (e.g., "imbalance," "bearing fault") along with degradation scores, presented clearly.
Multi-point staged monitoring: Supports synchronized comparison across multiple monitoring points on a single machine, precisely pinpointing the fault source.
Stop Reactive Repairs. Start Proactive Prediction.
324 hours of unplanned downtime a year shouldn't be the norm for your production line. Deploy the PILOT AI smart solutionand achieve advanced, deep-level diagnostics with a low barrier to entry.